Optimum Machining Condition of Die Steel In The Oil-mist Condition

오일미스트 조건에서의 금형강의 최적절삭조건

  • 김상민 (국민대학교 자동차공학전문대학원) ;
  • 김준현 (국민대학교 자동차공학전문대학원) ;
  • 김주현 (국민대학교 기계자동차공학부)
  • Published : 2006.04.01

Abstract

The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore environmentally conscious machining and technology have more important position in machining process because cutting fluids have significant influence on the environment in milling process. In this study, environmentally conscious machining can be obtained by the way of selecting the optimum machinig conditon using the design of experiment. Cutting using oil-mist showed better cutting characteristics than dry, air and fluid cutting with respect to by cutting force, tool wear and surface roughness. Also, the optimum machining condition for cutting using oil-mist could be selected through Taguchi method.

Keywords

References

  1. Aronson, R. B., 1994, 'Why Dry Machining,' Manufacturing Engineering, Vol. 114, pp. 33-36
  2. Greaves, I. A., Eisen, E. A., Smith, T. J. and Pother, L. J., 1997, 'Respiratory Health of Automobile Workers Exposures to Metal-working Fluid Aerosols : Respiratory Symptoms,' American J. of Ind. Med, Vol. 32(5), pp. 450-459 https://doi.org/10.1002/(SICI)1097-0274(199711)32:5<450::AID-AJIM4>3.0.CO;2-W
  3. Bell, D. D., Chou, J. and Liang, S. Y., 1999, 'Modeling of Cutting Fluid Effect on Shop Floor Environment,' Tribology Transactions of STLE, Vol. 42, No. 1, pp. 168-173 https://doi.org/10.1080/10402009908982204
  4. Hwang, J. and Chung, E. S., 2000, 'Optimization of Cutting Fluids for Environmentally Conscious Machining,' Proceeding of Annual Conference on the Korean Society of Precision Engineering, Vol. 2, pp. 948-951
  5. Koelsch, J. R., 1997, 'Lubricity VS the Environment Cascades of Cleanness,' Manufacturing Engineering, pp. 50-58
  6. Klocke, F. and Eisenblatter, G., 1997, 'Dry cutting,' Keynote papers, Annals of CIRP, Vol. 46, No. 2, pp. 519-526 https://doi.org/10.1016/S0007-8506(07)60877-4
  7. Jin, M., Noguchi, H. and Murakawa, M., 2001, 'Environmentally friendly dry cutting using heat absorption tool,' Transactions of NAMRI/SME, Vol. 29, pp. 235-242
  8. Diniz, A. E., 1999, 'Minimal lubrication in the drilling process of aluminum silicon ally,' Proceeding of International Machining & Grinding Conference, Oct. 4-7, pp. 683-697