The Review of Studies on Pressure Drop and Heat Transfer In Microchannels

  • Hwang, Yun-Wook (Thermo-Fluid System Department, Korea Institute of Machinery and Materials) ;
  • Kim, Min-Soo (School of Mechanical and Aerospace Engineering, Seoul Natinal University)
  • Published : 2005.03.01

Abstract

This paper reviews the studies on the pressure drop and the heat transfer in microchannels. Although a lot of studies about the single-phase flow have been done until now, conflicting results are occasionally reported about flow transition from laminar flow to turbulent flow, friction factor, and Nusselt number. Some studies reported the early flow transition due to relatively greater wall effect like surface roughness, but the other studies showed that the flow transition occurred at the Reynolds number of about 2300 and the early flow transition might be due to less accurate measurement of the channel geometry. Also, there have been arguments whether the conventional relation based upon continuum theory can be applied to the fluid flow and the heat transfer in microchannels without modification or not. The studies about the two-phase flow in microchannels have been mostly about investigating the flow pattern and the pressure drop in rectangular channels using two-component, two-phase flow like air/water mixture. Some studies proposed correlations to predict two-phase flow pressure drop in microchannels. They were mostly based on Lockhart-Martinelli model with modification on C-coefficient, which was dependent on channel geometry, Reynolds number, surface tension, and so on. Others investigated the characteristics of flow boiling heat transfer in microchannels with respect to test parameters such as mass flux, heat flux, system pressure, and so on. The existing studies have not been fully satisfactory in providing consistent results about the pressure drop and the heat transfer in microchannels. Therefore, more in-depth studies should be done for understanding the fundamentals of the transport phenomena in the microchannels and giving the basic guidelines to design the micro devices.

Keywords

References

  1. Doty, F. D., Hosford, G., Spitzmesser, J. B., and Jones, J. D., 1991, The microtube strip heat exchanger, Heat Transfer Engineering, Vol. 12, No.3, pp. 31-41 https://doi.org/10.1080/01457639108939754
  2. Bejan, A., 1982, Second-law analysis in heat transfer and thermal design, Advances in Heat Transfer, Vol. 15, pp. 1-58 https://doi.org/10.1016/S0065-2717(08)70172-2
  3. Kandlikar, S. G., 2002, Fundamental issues related to flow boiling in minichannels and microchannels, Experimental Thermal and Fluid Science, Vol. 26, pp. 389-407 https://doi.org/10.1016/S0894-1777(02)00150-4
  4. Wu, P. and Little, W. A., 1983, Measurement of friction factors for the flow of gases in very fine channels used for microminiature Joule-Thomson refrigerators, Cryogenics, Vol. 23, pp. 273-277 https://doi.org/10.1016/0011-2275(83)90150-9
  5. Pfahler, J., Harley, J., Bau, H. H. and Zemel, J., 1990, Liquid transport in micron and submicron channels, J. Sensors and Actuators, Vol. 21, pp. 431-434
  6. Choi, S. B., Barron, R. F. and Warrington, R. O., 1991, Fluid flow and heat transfer in microtubes, Micromechanical Sensors, Actuators, and Systems, DSC-Vol. 32, pp. 123-134
  7. Peng, X. F., Peterson, G. P. and Wang, B. X., 1994, Frictional flow characteristics of water flowing through rectangular microchannels, Experimental Heat Trans., Vol. 7, pp. 249-264 https://doi.org/10.1080/08916159408946484
  8. Peng, X. F., Peterson, G. P. and Wang, B. X., 1994, Heat transfer characteristics of water flowing through microchannels, Experimental Heat Transfer, Vol. 7, pp. 265-283 https://doi.org/10.1080/08916159408946485
  9. Arkilic, E. B., Breuer, K. S. and Schmidt, M. A., 1994, Gaseous flow in microchannels, Application of Microfabrication to Fluid Mechanics, ASME FED-Vol. 197, pp. 57-64
  10. Yu, D., Warrington, R., Barron, R. and Ameel, T., 1995, An experimental and theoretical investigation of fluid flow and heat transfer in microtubes, ASME/JSME Thermal Eng. Conf., Vol. 1, pp. 523-530
  11. Peng, X. F. and Peterson, G. P., 1996, Forced convection heat transfer of single-phase binary mixtures through microchannels, Experimental Thermal and Fluid Science, Vol. 12, pp. 98-104 https://doi.org/10.1016/0894-1777(95)00079-8
  12. Mala, G. M. and Li, D., 1999, Flow characteristics of water in microtubes, Int. J. Heat and Fluid Flow, Vol. 20, pp. 142-148 https://doi.org/10.1016/S0142-727X(98)10043-7
  13. Faghri, M. and Turner, S. E., 2003, Gas flow and heat transfer in microchannels, Proc. of SAREK Summer Annual Conference, June 2-4, Muju, Korea, pp, 542-550
  14. Tu, X. and Hrnjak, P., 2003, Experimental investigation of single-phase flow pressure drop through rectangular microchannels, 1st International Conference on Microchannels and Minichannels, April 24-25, 2003, Rochester, New York, USA
  15. Lee, P.-S. and Garimella, S. V., 2003, Experimental investigation of heat transfer in microchannels, Proc. of HT2003 ASME Summer Heat Transfer Conference, July 21-23, 2003, Las Vegas, Nevada, USA, Paper No. HT2003-47293
  16. Hwang, Y. W. and Kim, M. S., 2004, A study on the pressure drop characteristics in microtubes, Proceedings of SAREK Summer Annual Conference, June 23-25, Pyeongchang, Korea, Vol. 1, pp. 42-47
  17. Lee, H.J. and Lee, S. Y., 2001, Pressure drop correlations for two-phase flow within horizontal rectangular channels with small heights, Int. J. Multiphase Flow, Vol. 27, pp. 783-796 https://doi.org/10.1016/S0301-9322(00)00050-1
  18. Obot, N. T., 2002, Toward a better understanding of friction and heat/mass transfer in microchannels: A literature review, Microscale Thermophysical Engineering, Vol. 6, pp. 155-173 https://doi.org/10.1080/10893950290053295
  19. Tuckerman, D. B., 1984, Heat transfer microstructures for integrated circuits, Ph. D. dissertation, Department of Electrical Engineering, Stanford Unversity, Stanford, CA, USA
  20. Wu, P. and Little, W. A, 1984, Measurement of the heat transfer characteristics of gas flow in fine channel heat exchangers used of microminiature refrigerators, Cryogenics, Vol. 24, pp. 415-420 https://doi.org/10.1016/0011-2275(84)90015-8
  21. Wang, B. X. and Peng, X. F., 1994, Experimental investigation on liquid forced convection heat transfer through microchannels, Int. J. Heat Mass Transfer, Vol. 37, pp. 73-82 https://doi.org/10.1016/0017-9310(94)90011-6
  22. Peng, X. F. and Peterson, G. P., 1995, The effect of thermofluid and geometrical parameters on convection of liquids through rectangular microchannels, Int. J. Heat Mass Transfer, Vol. 38, pp. 755-758 https://doi.org/10.1016/0017-9310(95)93010-F
  23. Peng, X. F. and Peterson, G. P., 1996, Convective heat transfer and flow friction for water flow in microchannel structures, Int. J. Heat Mass Transfer, Vol. 39, pp. 2599-2608 https://doi.org/10.1016/0017-9310(95)00327-4
  24. Adams, T. M., Abdel-khalik, S. I., Jeter, S. M. and Qureshi, Z. H., 1998, An experimental investigation of single-phase forced convection in microchannels, Int. J. Heat Mass Transfer, Vol. 41, pp. 851-857 https://doi.org/10.1016/S0017-9310(97)00180-4
  25. Harms, T. M., Kamierczak, M. J. and Gerner, F. M., 1999, Developing convective heat transfer in deep rectangular microchannels, Int. J. Heat and Fluid Flow, Vol. 20, pp. 149-157 https://doi.org/10.1016/S0142-727X(98)10055-3
  26. Sobhan, C. B. and Garimella, S. V., 2001, A comparative analysis of studies on heat transfer and fluid flow in microchannels, Microscale Thermophysical Engineering, Vol. 5, pp. 293-311 https://doi.org/10.1080/10893950152646759
  27. Moriyama, K., Inoue, A and Ohira, H., 1992, The thermohydraulic characteristics of two-phase flow in extremely narrow channels (the frictional pressure drop and voidfraction of adiabatic two-component two-phase flow), Trans. JSME (Ser. B), Vol. 58, pp. 401-407 https://doi.org/10.1299/kikaib.58.401
  28. Lockhart, R. W. and Martinelli, R. C., 1949, Proposed correlation of data for isothermal two-phase two-component flow in pipes, Chem. Eng. Prog., Vol. 45, p. 39
  29. Mishima, K. and Hibiki, T., 1996, Some characteristics of air-water two-phase flow in small diameter vertical tubes, Int. J. Multiphase Flow, Vol. 22, No. 4, pp. 703-712 https://doi.org/10.1016/0301-9322(96)00010-9
  30. Triplett, K. A., Ghiaasiaan, S. M., AbdelKhalik, S. I. and Sadowski, D. L., 1999, Gasliquid two-phase flow in microchannels, Part I: Two-phase flow patterns, Int. J. Multiphase Flow, Vol. 25, No.3, pp. 377-394 https://doi.org/10.1016/S0301-9322(98)00054-8
  31. Triplett, K. A., Ghiaasiaan, S. M., AbdelKhalik, S.1., LeMouel, A. and McCord, B. N., 1999, Gas - liquid two-phase flow in microchannels, Part II: Void fraction and pressure drop, Int. J. Multiphase Flow, Vol. 25, No.3, pp. 395-410 https://doi.org/10.1016/S0301-9322(98)00055-X
  32. Coleman, J. W. and Garimella, S., 1999, Characterization of two-phase flow patterns in small diameter round and rectangular tubes, Int. J. Heat Mass Transfer, Vol. 42, pp. 2869-2881 https://doi.org/10.1016/S0017-9310(98)00362-7
  33. Kawahara, A., Chung, P. M. and Kawaji, M., 2002, Investigation of two-phase flow pattern and pressure drop in a microchannel, Int. J. Multiphase Flow, Vol. 28, pp.1411-1435 https://doi.org/10.1016/S0301-9322(02)00037-X
  34. Serizawa, A., Feng, Z. and Kawara, Z., 2002, Two-phase flow in microchannels, Experimental Thermal and Fluid Science, Vol. 26, pp. 703-714 https://doi.org/10.1016/S0894-1777(02)00175-9
  35. Peng, X. F. and Wang, B. X., 1993, Forced convection and flow boiling heat transfer for liquid flowing through microchannels, Int. J. Heat Mass Transfer, Vol. 36, No. 14, pp.3421-3427 https://doi.org/10.1016/0017-9310(93)90160-8
  36. Mudawar, I. and Bowers, M. B., 1994, High flux boiling in low flow rate, low pressure drop mini-channel and micro-channel heat sinks, Int. J. Heat Mass Transfer, Vol. 37, No.2, pp. 321-332 https://doi.org/10.1016/0017-9310(94)90103-1
  37. Ravigururajan, T. S., 1998, Impact of channel geometry on two-phase flow heat transfer characteristics of refrigerants in microchannel heat exchangers, J. Heat Transfer, Vol. 120, pp. 485-491 https://doi.org/10.1115/1.2824274
  38. Lee, H. J. and Lee, S. Y, 2001, Heat transfer correlation for boiling flows in small rectangular horizontal channels with low aspect ratios, Int. J. Multiphase Flow, Vol. 27, pp. 2043-2062 https://doi.org/10.1016/S0301-9322(01)00054-4
  39. Hwang, Y. W. and Kim, M. S., 2004, Two-phase flow heat transfer in microtubes, International Symposium on Micro/Nanoscale Energy Conversion & Transport 2004, Seoul, Korea, Vol. 1, pp. 178-179
  40. Gungor, K. E. and Winterton, R. H. S., 1987, Simplified general correlation for saturated flow boiling and comparisons of correlations with data, Chem. Eng. Res. Des., Vol. 65, pp. 148-156
  41. Jung, D. S., McLinden, M., Radermacher, R. and Didion, D., 1989, Horizontal flow boiling heat transfer experiments with a mixture of R22/114, Int. J. Heat Mass Transfer, Vol. 32, No.1, pp.131-145 https://doi.org/10.1016/0017-9310(89)90097-5
  42. Kandlikar, S. G., 1990, A general correlation for saturated two-phase flow boiling heat transfer inside horizontal and vertical tubes, J. Heat Transfer, Vol. 112, pp. 219-228 https://doi.org/10.1115/1.2910348
  43. Kew, P. A. and Cornwell, K., 1997, Correlations for the prediction of boiling heat transfer in small-diameter channels, Applied thermal Engineering, Vol. 17, No. 8, pp. 705-715 https://doi.org/10.1016/S1359-4311(96)00071-3
  44. Shah, M. M., 1976, A new correlation for heat transfer during boiling flow through pipes, ASHRAE Trans., Vol. 88, Part 1, No. 2673, pp. 185-196
  45. Tran, T. N., Wambsganss, M. W. and France, D. M., 1996, Small circular- and rectangular-channel boiling with two refrigerants, Int. J. Multiphase Flow, Vol. 22, No.3, pp. 485-498 https://doi.org/10.1016/0301-9322(96)00002-X