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Magnetic Properties of Fe-6.0 wt%Si Alloy Dust Cores Prepared with Phosphate-coated Powders

인산염 피막처리 분말을 사용한 Fe-6.0 wt%Si 합금 압분자심의 자기적 특성

  • Jang, D.H. (School of Advanced Materials Engineering, Andong National University) ;
  • Noh, T.H. (School of Advanced Materials Engineering, Andong National University) ;
  • Kim, K.Y. (Advanced Metals Research Center, Korea Institute of Science & Technology) ;
  • Choi, G.B. (Research Center, Changsung)
  • 장대호 (안동대학교 공과대학 신소재공학부) ;
  • 노태환 (안동대학교 공과대학 신소재공학부) ;
  • 김광윤 (한국과학기술연구원 신금속재료연구센터) ;
  • 최광보 ((주)창성 중앙연구소)
  • Published : 2005.10.01

Abstract

Dust cores (compressed powder cores) of $Fe-6.0wt\%Si$ alloy with a size of $35\~180\;{\mu}m$ in diameter have been prepared by phosphate coatings and annealings at $600\~900^{\circ}C$ for 1 h in nitrogen atmosphere. Further the magnetic and mechanical properties of the powder cores were investigated. As a general trends, the compressive strength and core loss decreased with the increase in annealing temperature. When annealed at $800^{\circ}C$, the compressive strength was 15 kgf, the permeability and quality factor were 74 and 26, respectively. Moreover the core loss at 50 kHz and 0.1 T induction was $750\;mW/cm^3$, and the percent permeability under the static field of 50 Oe was estimated to be about 78. In addition, the cut-off frequency in the cure representing the frequency dependence of effective permeability was measured to be around 200 kHz. These properties of the $Fe-6.0wt\%Si$ alloy dust cores could be considered to be due to the good insulation effect of iron-phosphate coats, the decrease in magnetocrystalline anisotropy and saturation magnetostriction and the increase in electric resistivity.

가스분무법으로 제조한 $35\~180\;{\mu}m$ 크기의 $Fe-6.0wt\%Si$ 합금분말에 대하여 인산염계 절연물질을 피막처리하고 $600\~900^{\circ}C$에서 1시간 동안 열처리한 후 압축성형한 압분자심(분말코아)의 자기적 성질 및 기계적 특성을 조사하였다. 대체적으로 열처리온도가 증가할수록 압축강도가 감소하였으며, 자심손실 또한 낮아졌다. $800^{\circ}C$에서 열처리한 경우 압축성형강도가 15 kgf, 100 kHz에서 실효투자율은 74, 품질계수는 26, 50 Oe의 직류자장 하에서 퍼센트투자율은 78 정도의 값을 나타내었으며, 50 kHz-0.1 T에서 자심손실은 $750\;mW/cm^3$였다. 그리고 투자율-주파수 곡선 상에서의 cut-off 주파수는 거의 200 kHz 이상에 이르는 것으로 나타났다. $Fe-6.0wt\%Si$ 합금 압분자심의 이러한 제반 특성은 인산염 피막의 양호한 전기절연효과와, 고규소농도에 따른 합금의 결정자기이방성 및 포화자기변형의 감소, 전기비저항의 증대 등 기초 물성의 변화에 기인하는 것으로 사료되었다.

Keywords

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