An Analysis of Rubber Dust-Cover for Automotive Parts

자동차용 고무 Dust Cover의 거동에 관한 연구

  • Published : 2005.09.01

Abstract

Durability of rubber dust cover in the ball joint for automotive suspension parts is analyzed by FEM and compared with experimental data. Upper open area of ball joint is sealed by dust cover for preventing outflow of the lubricating oil and intrusion of send, dust, water, etc. This rubber cover undergoes repeated loadings such as tension and compression while the car is running. Analysis about rubber material needs to consider every kinds of nonlinearities arise in finite element analysis, which are geometric nonlinearity due to large displacement and small strain, materially nonlinearity and nonlinear boundary condition such as contact. The deformation behavior of dust cover is analysed by using the commercial finite element program MARC. In the study, this program could solve these kinds of nonlinear analysis accurately. Finite element model of dust cover is considered as 3-dimensional half model based on 2-dimensional axisymmetric model. Material property of rubber is modeled by Ogden model and input data for calculation takes form uniaxial tension test of rubber specimen. The final object of the study is obtaining the design specification of dust covers and the result of analysis should be a useful data to design of rubber cover.

Keywords

References

  1. Rossignac, J. R. and Requicha, A. A. E., 'Offsetting Operations in Solid Modelling', Computer Aided Geometric Design, Vol. 3, pp. 129-148, 1986 https://doi.org/10.1016/0167-8396(86)90017-8
  2. Weiler, K., 'Topological Structures for Geometric Modeling', PhD Thesis, Rensselaer Polytechnic Institute, August 1986
  3. 이상헌, '사출 성형 제품의 설계 및 해석의 통합 환경을 제공하기 위한 특징 형상 기반 바다양체 모델링 시스템의 개발', 박사 학위 논문, 서울대학교, 1993
  4. Gursoz, E. L., Choi, Y. and Prinz, F. B., 'Boolean Set Operations on Non-manifold Boundary Representation Objects', Computer-Aided Design, Vol. 23, No.1, pp. 33-39, 1991
  5. Lee, K. and Kwon, B. W., 'Efficient Modeling Method of Sheet Objects', ASME Computers in Engineering Conference, Vol. 1, pp. 437-446, 1992
  6. Nonlinear Finite Element Analysis of Elastomers, MARC Analysis Research Co., 1996
  7. Mark, J. E., Erman, B. and Eirich, F. R., 'Science and Techology of Rubber', Academic Press, 1994
  8. Lee, B. C. and Kwak, B. M., 'A Computational Method for Elasto-plastic Contact Problems', Comput. & Struct., Vol. 18, pp. 757-765, 1984 https://doi.org/10.1016/0045-7949(84)90022-1
  9. Bathe, K. J. and Chaudhary, A., 'A Solution Method for Planar and Axisymmetric Contact Problems', Int. J Numer. Methods Eng., Vol. 21, pp. 65-88, 1992 https://doi.org/10.1002/nme.1620210107
  10. Crisfield, M. A., 'Non-linear Finite Element Analysis of Solids and Structures', John Wiley & Sons, Vol. 1. 1991
  11. 김헌영, 김중재, '변위-압력 유한요소법을 이용한 고무재료 대변형 해석', 대한기계학회, pp. 135-140, 1999
  12. 이형욱, 김세호, 이충호, 허훈, 오승탁, 이종화, '3차원 자체접촉을 위한 유한요소해석에 의한 등속조인트 고무부트의 변형해석', 대한기계학회논문집, Vol. 21, No. 12, pp. 2121-2133, 1977
  13. 구진모, 이수홍, '공리적 설계법을 이용한 차량용 고무설비 설계 지원 CAD 시스템 개발', 한국CAD/CAM학회 논문집 , Vol. 8, No. 2, pp. 84-89, 2003