Variation of Microstructure and Hardness of Contact Tips during GMA Welding

GMA용접 중 콘택트팁의 미세조직과 경도변화

  • Published : 2004.02.01

Abstract

Contact tip is located so near to welding arc that it is heated to high temperature during long time welding. In such a situation, tip changes in its microstructure and in turn its mechanical properties. This study was intended to investigate those changes by using simulated heat treatment. As a result of this study, it was confirmed that tip of Cu-P alloy hardened with severe cold deformation lose its initial hardness to a large extent within 60 min due to the occurrence of rapid recrystallization while that of Cu-Cr composition hardened by proper aging treatment can preserve its intial hardness for about 1,000 min or longer. Based on these results, suggested was a guideline that can classify contact tips into two different grades: deformation-hardened type and precipitation-hardened type. Following a guideline, a tip with Cu-Cr composition can be classified into the deformation-hardened type if it is in the over-aged condition. Such a guideline is well described.

Keywords

References

  1. Journal of KWS v.21 no.7 Reliability of Contact Tip for Gas Metal Are Welding Hee Jin Kim;Nam-Hoon Kim;Hoi-Soo Ryoo;Jin-Hyun Koh
  2. Welding Journal v.78 no.12 Understanding contact tip longevity for gas metal arc welding J.Villafuerte, J.
  3. Welding Research Supplement v.8 J.F.Rudy;D.C.Brown;W.G.Groth Study of current contact tubes for gas metal arc welding
  4. Welding Journal v.9 Fluctuation of the Wire Feeding Rate in Gas Metal Arc Welding T.Yamada;O.Tanaka
  5. Paton Welding Journal v.3 no.4 Improving the working condition of the electrode wire-contact tip pair V.G.Degtyarev;M.P.Novikov;N.M.Voropal
  6. Welding Journal v.80 Contact tube temperature during GMAW G.Adam;T.A.Siewert;T.P.Quinn;D.P.Vigliotti
  7. Welding Journal v.74 Contact tube wear detection in gas metal arc welding T.P.Qulnn;R.B.Madigan;M.A.Mornis;T.A.Siewert
  8. Welding Journal v.65 Increasing contact tube life during titanium gas metal arc welding R.DeNale;W.E.Lukens
  9. Welding Journal v.79 no.10 Calculating the total cost of GMAW gun ownership H.Shah
  10. Private communication J.H.Joo