Experimental study on the shear thinning effects of viscosity index improver added lubricant by in-situ optical viscometer

  • Jang, Siyonl (School of Mechanical & Automotive Engineering, Kookmin University)
  • Published : 2003.09.01

Abstract

Elastohydrodynamic lubrication (EHL) film is measured under the condition of viscosity index improver added to base oil. In-situ optical contact method using the interference principle make the measuring resolution of ~5 nm possible and enables the measuring range all over the contact area of up to ~300 $\mu\textrm{m}$ diameter. What is more important to the developed method by the author is that the measurement of EHL film thickness is possible in the range from 100 nm to 2 $\mu\textrm{m}$, which is the regime of worst contact failures in precision machinery. Viscosity index improver (VII) is one of the major additives to the modem multigrade lubricants for the viscosity stability against temperature rise. However, it causes shear thinning effects which make the film thickness lessened very delicately at high shear rate (over $10^5 s^{-1}$) of general EHL contact regime. In order to exactly verify the VIIs performance of viscosity stability at such high shear rate, it is necessary to make the measurement of EHL film thickness down to ~100 nm with fine resolution for the preliminary study of viscosity control. In this work, EHL film thickness of VII added lubricant is measured with the resolution of ~5 nm, which will give very informative design tool for the synthesis of lubricants regarding the matter of load carrying capacity at high shear rate condition.

Keywords

References

  1. J. of Tribology v.120 Elastohydrodynamic film forming with shear thinning liquids Bair,S.
  2. Dynamics of polymeric liquids Bird,B.;R.Armstrong;O.Hassager
  3. Proc. Instn. Mech. Engrs. v.200 no.C5 The rehological properties of elastohydrodynamic Iubricants Evans,C.R.;K.L.Jhonson https://doi.org/10.1243/PIME_PROC_1986_200_134_02
  4. Proc. Instn. Mech. Engrs. v.202 no.C1 Film thickness in circular elastohydrodynamic contacts Greenwood,J.A https://doi.org/10.1243/PIME_PROC_1988_202_081_02
  5. Proc. Instn. Mech. Engrs. v.212 Elastohydrodynamic film thickness for shear-thinning lubricants Greenwood,J.A.;J.J.Kauslarich
  6. Fundamentals of Fluid Film Lubrication Hamrock,B.J.
  7. Rheology and non-newtonian flow Harris,J.
  8. Tribology Transactions v.34 The measurement and study of very thin lubricant films in concentrated contact Johnston,G.J.;R.Wayte;H.A.Spikes https://doi.org/10.1080/10402009108982026
  9. Elastohydrodynamic lubrication film shape-comparison between experimental and theoretical results, tribology for energy conservation Krupka,M.(et al.)
  10. Proc. Instn. Mech. Engrs. v.209 Prediction of film thickness in an elastohydrodynamic point contact lubricated with a viscosity index improved base oil Ostensen,J.O. https://doi.org/10.1243/PIME_PROC_1995_209_207_02
  11. Lubricants and Lubrication Measurement of elstohydrodynamic film formation in rolling contacts at very high pressures Smeeth,M.;P.M.Cann;H.A.Spikes;Dowson,D.(ed.)
  12. Proc. Instn. Mech. Engrs. v.211 Engine friction: the influence of lubricant rheology Taylor,R.I.
  13. Proc. Instn. Mech. Engrs. v.209 An optical study of grease rheology in an elastohydrodynamic point contact under fully flooded and starvation conditions Williamson,B.P.