Residual Stress Measurement in Hard Turned Workpiece

SKD11의 하드터닝 가공 열처리 시편의 표면잔류응력 측정에 관한 연구

  • 김종혁 (서울대학교 대학원) ;
  • 이태홍 ;
  • 장동영 (서울산업대학교 산업정보시스템, 정밀기계설계연구소) ;
  • 한동철 (서울대학교 기계항공공학부)
  • Published : 2003.05.01

Abstract

Most manufacturing processes such as welding, cutting and molding generate residual stresses on the surface of manufactured parts. Between compressive and tensile residual stresses, the tensile residual stress is harmful to the surface integrity, which results in reduced fatigue life and causes other structural failures when the service stresses are superimposed on the residual stresses. In the research, the residual stresses in the hardened tool steel (SKD11) were measured using hole-drilling method. The specimens were prepared through hard turning. Most of residual stresses in the machined surface were compressive.

Keywords

References

  1. Cheong, C. C., Cha, I. N., Kim, G. N., 'Residual Stress Distribution according to working Conditions in Grinding Operation,' Journal of the Korean Society of Precision Engineering, Vol. 7, No. 4, pp. 23-28, 1990
  2. Lee, O. S., Park, C. Y., 'Effect of Residual Stress in Al5083 TIC Weld Region on Fatigue Crack Propagation Behavior,' Trans. of KSME-A, Vol. 23, No, 6, pp. 943-951, 1999
  3. Matsumoto, Y., Hashimoto, F., Lahoti, G., 'Surface Integrity Generated by Precision Hard Turning,' STC C, 48/1, p. 59, 1999 https://doi.org/10.1016/S0007-8506(07)63131-X
  4. Mathar, J., 'Determination of Initial Stresses by the Measuring the Deformation Around Drilled Hole,' Trans., ASME 56, No. 4:249-254, 1934
  5. Schajer, G.. S., 'Measurement of Non-Uniform Residual Stresses Using the Hole Drilling Method,' Journal of Engineering Materials and Technology, 110, No. 4: Part I, 338-343; Part II, 344-349, 1998
  6. 'Determining Residual Stresses by the Hole-Drilling Strain-Gage Method,' ASTM Standard E837
  7. Rendler, N. J. and Vigness, I., 'Hole-drilling Strain-gage Method of Measuring Residual Stresses,' Proc.. SESA X XIII, No. 2: 577-586, 1966
  8. Measurements Group, Vishay, 'Measurement of Residual Stresses by the Hole-Drilling Strain Gage Method,'Technical Note TN-503-5, 1993