DOI QR코드

DOI QR Code

Friction Model for Sheet Metal Forming Analysis (Part1 : Experiment)

박판성형 해석용 마찰모델 (1부 : 실험)

  • 이봉현 (한양대학교 일반대학원) ;
  • 금영탁 (한양대학교 기계공학부)
  • Published : 2002.08.01

Abstract

In order to find the effect of lubricant viscosity, sheet surface roughness, tool geometry, and forming speed on the frictional characteristics in sheet metal forming, a sheet metal friction tester was designed and manufactured and friction test of various sheet were performed. Friction test results showed that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, the friction coefficient is relatively high. The result also show that as the punch radius and punch speed becomes bigger, the friction coefficient is smaller. Using experimental results, the mathematical expression between friction coefficient and lubricant viscosity, surface roughness, punch comer radius, or punch speed is also described.

Keywords

References

  1. Journal of Material Processing Technology v.21 Friction and Stress Distribution in Coated Sheet During Formin J.K. Kim;P.F. Thomson https://doi.org/10.1016/0924-0136(90)90027-R
  2. Int. J. Mech. Sci. v.19 Yield characterization of metals with transversely isotropic plastic properties M. Teodorrescu;G. Frumusanu;Bassani J.L. https://doi.org/10.1016/0020-7403(77)90070-4
  3. Int. J. Mech. Sci. v.19 A theory of plasticity anisotripy based on a yield function of fourth order(plane stress state)-I Gotoh M. https://doi.org/10.1016/0020-7403(77)90043-1
  4. Wear 239. Effects of surface roughness of roll metal pins on their frcition and wear characteristics Terumasa Hisakado;Kentarou Miyazaki;Akiyoshi Kameta;Satoru Neigishi
  5. Int. J. Heat Mass Transfer v.38 Constitutive models for anisotropic frictional heat ALRFRED ZMITROWICZ https://doi.org/10.1016/0017-9310(95)90651-D
  6. Proc. Inst. Mech. Engrs 158. The measurement of the temperature of sliding surfaces, with particular reference to railway brake blokes R.C. Parker;P.R. Marshall
  7. Journal of Materials Processing Technology v.66 Experimental set-up and data processing of the radial strip-drawing friction test R.J.J.M. Sniekres;H.A.A. Smits https://doi.org/10.1016/S0924-0136(96)02526-5
  8. Int. J. Mach. Tools Manufact. v.38 no.5-6 Analysis of Surface Topography Changes in Steel Sheet Strips during Bending under Tension Friction Test M. Jonasson;A. Whilborg;L Gunnarsson https://doi.org/10.1016/S0890-6955(97)00090-4
  9. Transactions of NAMRI/SME The Significance of the Workpiece Sample in the Strip-Tension Friction Test S.R. Bhonle;K.J. Weinmann
  10. Journal of Materials Processing Technology Characterising frictional behavior in sheet metal forming J.M. Lanzon;M.J. Cardew-Hall;P.D. Hodson
  11. AMERICAN SOCIETY FOR METALS v.3 no.1 Punch Friction Tests for Sheet Metal Forming X.J. Wang;J.L. Duncan;M.L. Devenpeck
  12. Journal of Materials Processing Technolgy v.72 Optimization of the tool geometry in deep drawing of aluminun M.M. Moshksar;A. Zamanian https://doi.org/10.1016/S0924-0136(97)00196-9
  13. 대한기계학회논문집 v.15 no.6 Zn-Ni계 합금도금강판의 마찰특성에 관한 연구 김영석;박기철
  14. 대한기계학회논문집 v.14 no.6 자동차용 표면처리 강판의 마찰특성에 관한 연구 김영석;남재복;최원집
  15. Metal and Materials v.6 no.4 Evaluation of Frictional Characteristics for Zinc-Coates Steel Sheet Y.S. Kim;H.S. Kim;Y.T. Keum https://doi.org/10.1007/BF03028079
  16. 한국소성가공학회지 v.8 no.3 금형의 온도와 처리상태에 따른 판재의 마찰특성 서대교;이재동;송광헌;최이천
  17. 한국소성가공학회지 v.1 no.1 각종 도금강판의 신장성형시 마찰계수측정 권재욱;김인수
  18. Journal of Material Processing Technology v.63 The influnce of Tool geometry on Friction behavior in Sheet Metal Forming S.S. Han https://doi.org/10.1016/S0924-0136(96)02612-X
  19. Wear v.251 Analysis of heat partition and temperature distribution in sliding systems R. Komanduri;Z.B. Hou https://doi.org/10.1016/S0043-1648(01)00707-4
  20. WEAR v.237 A frictional study of uncoated EBT steel sheets in a bending under tension friction test A. Whiborg;L. Gunnarsson https://doi.org/10.1016/S0043-1648(99)00319-1
  21. 박판성형 유한요소 해석을 위한 마찰 모델에 관한 연구 이봉현

Cited by

  1. Friction Model for Sheet Metal Forming Analysis(Part 2 :Mathematical Model) vol.13, pp.5, 2004, https://doi.org/10.5228/KSPP.2004.13.5.461
  2. Experimental Determination of Friction Characteristics for Advanced High Strength Steel Sheets vol.22, pp.4, 2013, https://doi.org/10.5228/KSTP.2013.22.4.223
  3. Contact Pressure Effect on Frictional Behavior of Sheet Steel for Automotive Stamping vol.20, pp.2, 2011, https://doi.org/10.5228/KSTP.2011.20.2.99
  4. Evaluation of Friction Characteristics for High-Strength-Steel Sheets Depending on Conditions vol.24, pp.6, 2015, https://doi.org/10.5228/KSTP.24.6.381
  5. Influence of Surface Roughness Change on Frictional Behavior of Sheet Steel for Each Forming Mode vol.19, pp.4, 2010, https://doi.org/10.5228/KSPP.2010.19.4.236