A Basic study on Development of Die Design System for Die Casting

다이캐스팅 금형 설계 시스템 개발에 관한 기초 연구

  • Park, Joon-Hong (Dept.of Precision Mechanical Engineering, Graduate School of Busan National University) ;
  • Kwon, Taek-Hwan (Dept.of Precision Mechanical Engineering, Graduate School of Busan National University) ;
  • Choi, Jae-Chan (Sheet Products Process Research Group, Dept.of Mechanical Engineering, Busan National University) ;
  • Kim, Chang-Ho (Dept.of Machanicals Engineering, Dongeui University )
  • 박준홍 (부산대학교 대학원 정밀기계공학과) ;
  • 권택환 (부산대학교 대학원 정밀기계공학과) ;
  • 최재찬 (부산대학교 기계공학부 정밀정형 및 금형가공 연구소) ;
  • 김창호 (동의대학교 기계공학과)
  • Published : 2001.03.01

Abstract

Die design of die casting is composed of selection of cast alloy, design of die casting product, runner design and gate design, etc. In reality, however, die design of die casting has been performed by trial and error method, which cause economic and financial loss. Nowadays, several FEM(finite element method) and FDM(finite difference method) codes have been developed to analyze process of die casting, but this is just confined to an offer of limited information for die design of die casting. In this study, die design system for gate of die casting process has been developed to present algorithm for automation of die design, especially runner-gate system. In addition, specific rules for runner-gate system have been presented to avoid too many trials and errors with expensive equipment. It is possible for engineers to make automatic and efficient die design of die casting and it will result in reduction of expense and time to be required.

Keywords

References

  1. H.H. Doehler, 'Die Casting,' McGraw-Hill Book Company, 1951
  2. 이지환, 황선광, 이두면, '다이캐스팅 머신메뉴얼,' 원창출판사, 1995
  3. W. Zhang, S. Xiong, B. Liu, 'Study on a CAD/CAM System of Die Casting,' Journal of Materials Processing Technology, Vol. 63, pp. 707-711, 1997 https://doi.org/10.1016/S0924-0136(96)02711-2
  4. J.P. Kruth, 'Steps Toward an Intergrated CAD/CAM System for Mould Design and Manufacture: Anisotropic Shrinkage, Component Library and Link to NC Machining and EDM,' Annals of the CIRP, Vol. 35, 1986
  5. M. Abrahams, M. Doble, 'CAD/CAM Integration for producing injection moulds,' ZWF Z. Wirtsch. Fertigung, Vol. 80, No.9, pp. CA60-62, 1985
  6. G. schaffer, 'Computer design of progressive dies,' Am. Mach. Vol. 22, pp. 73-75, 1971
  7. 최재찬, 김병민, 김성원, '축대칭 부품에 대한 열간단조의 공정 및 금형설계에 관한 연구(I),' 소성가공, 제1권, 제1호, pp.20-32, 1992
  8. 최재찬, 황상무, 김영호, '항공기구조물 정밀단조품의 공정설계 기법개발,' 한국과학재단목적기초 1,2차 중간보고서, 1993
  9. 최재찬, 김병민, 김철, 이승민, '스테이터 및 로터의 블랭킹에 관한 공정 설계 및 금형설계 시스템,' 한국정밀공학회지, 제13권, 제8호, pp.40-51, 1996
  10. 김기영, '다이캐스팅 금형설계(I)-탕도계의 설계,' 한국주조공학회지, 제19권, 제2호, pp.178-188, 1999