Abstract
This study was carried out for treatment and reuse of inorganic sludge from Fenton process at B dyeing wastewater treatment plant. The parameters for pilot-scale treatment system were derived from the results of this study. It was found that $COD_{cl}$ of the treated effluent became lower than 100 mg/l approximately on the optimal reaction condition. 2nd sludge which was generated after redissolving sludge was analyzed, and it showed that reduction ratio of ash in 2nd sludge and total dry sludge weight in comparison with current sludge were 85% and 65%. Also Fe salt in sludge was redissolved about 90~95% of initial Fe by weight. It was estimated almost ￦350,000,000 for sludge reuse process. It was estimated saving of about ￦1,300,000 per day (￦420,000,000 per year) in operating cost based on 30,000 $m^3$/d treatment, which these were about ￦430,000 per day in chemical, ￦1,100,000 per day in sludge transportation and ￦200,000 per day in equipment maintenance. Payback period with interest charge for investment cost was estimated about 10.5 months. Also, net present value (NPV) was ￦792,000,000 and internal rat of return (IRR) was about 110%.
본 연구는 B 염색조합 공동폐수처리장의염색폐수 처리공정중 Fenton 공정에서 발생되는 무기슬러지의 처리 및 재활용에 관한 연구로서, Pilot plant에 의하여 재용해철($Fe^{3+}$)과 FECL의 혼합용액을 사용한 연속식 산화실험 결과, 처리수의 $COD_{cl}$ 는 대략 100 mg/l이하였으며 이때 $COD_{cl}$제거율은 78.9%로 $H_2O_2/Fe^{total}$가 대략 1.5범위에서 최적치를 나타내었다. 슬러지의 용해공정 후에 배출되는 2차 슬러지에 대하여 3성분을 측정하여 1차 슬러지와 비교해 볼 때 회분은 약 85%가 감소되었으며, 건조기준 총 슬러지는 약 65%의 감량율을 나타내었고, 슬러지의 속의 철염의 재용해율은 대략 90~95%정도였다 슬러지 재활용공정의 예상투자비용은 시설용량 30,000 $m^3$/d/d 기준으로 약 3.5억원이 소요되며, 예상운영비는 하루에 약 130만원(연간 4.2억원)의 절감을 예상할 수 있으며, 투자비에 대한 이자비용을 감안하면 설비투자비용에 대한 투자자본금 회수기간(PP)은 약 10.5개월이 필요하고, 회계적이익율(ARR)은 179%, 순현재가치(NPV)는 7.92억원, 내부수익률(IRR)은 약 110%로 충분한 투자가치가 있는 것으로 판명되었다.