Effect of the Interaction between Matrix and Nitrate Additives on the Sintering of Silicon Nitride

  • Park, Dae-Chul (Research Laboratory for Nuclear Reactors, Tokyo Institute of Technology, O-Okayama, Meguro-ku) ;
  • Toyohiko Yano (Research Laboratory for Nuclear Reactors, Tokyo Institute of Technology, O-okayama,k Meguro-ku) ;
  • Takayoshi Iseki (Research Laboratory for Nuclear Reactors, Tokyo Institute of Technology, O-okayama, Meguro-ku, Tokyo)
  • Published : 1999.06.01

Abstract

The interaction between commercial $Si_3N_4$ powder and two types of additives (nitrate and oxide additives) during the sintering of $Si_3N_4$ was investigated. The nitrates solution or oxide particles were added as a sintering additives. The surface of mixed powder was observed with FT-IR, TG, and HREM. DTA was used to characterize the reactivity of the powders. The formation of crystalline phases and phase transformation were analyzed by XRD. The adsorption of the additives on the surface of silicon nitride was confirmed in the nitrate salts. It was shown that the adsorption occurred by interaction between the amorphous $SiO_2$ layer on the $Si_3N_4$ surface and metal cations $(Al^{3++\; and \;Y^{3+})$ and anions $(NO_3\;^-\; or\; OH^-)$, resulting in a higher degree of homogeneous distribution of additives.

Keywords

References

  1. Am. Ceram. Soc. Bull. v.72 Preparation and Evalution of Sinterable Silicon Nitride Powder by Imide Decomposition Method T. Yamada
  2. Yogyo-Kyokai-Shi v.94 Sintering Behavior of Si₃N₄with Y₂O₃and Al₂O₃ M. Mitomo;K. Mizuno
  3. J. Am. Ceram. Soc. v.79 Kinetic of Silicon Monoxide Ammonolysis for Nanophase Silicon Nitride Synthesis D. Lin;S. Kimura
  4. Am. Ceram. Soc. Bull. v.64 Strength and Microstructure of Sintered Si₃N₄with Rare-Earth-Oxide Aditions W. A. Sander;D. M. Mieskowski
  5. Solid State Phenomena v.25;26 Selection of Sintering Aid for Silicon Nitride for Improvement of Thermomechanical Properties J. Mukerji
  6. J. Am. Ceram. Soc. v.66 Characteristics of Si₃N₄-SiO₂-Ce₂O₃Compositions sintered in High-Pressure Nitrogen W. A. Sanders;T. P. Herbell
  7. Am. Ceram. Soc. Bull. v.59 Phase Effects in Si₃N₄Containing Y₂O₃or CeO₂: II, Oxidation C. L. Quackenbush;J. T. Smith
  8. Ceram. Bull. v.58 Characterization and Properties of Hot-Pressed Si₃N₄with Alkoxyderived CeO₂or Y₂O₃as Sintering Aids T. Mah;K. S. Mzdiyasni;R. Ruh
  9. J. Am. Ceram. Soc. v.74 Electrostatic Adsorpyion of a Colloidal Sintering Agent on Silicon Nitride Particles E. Liden;M. Persson;E. Calstrom;R. Carlsson
  10. J. Am. Ceram. Soc. v.79 Rheology and Consolidation of Colloidal Alumina-Coated Silicon Nitride Suspensions W. H. Shin;D. Kisailus;W. Y. Shih;Y. H. Hu;J. Hughes
  11. J. Am. Ceram. Soc. v.79 Improved Aqueous Dispersion of Silicon Nitride with Aminosilanes M. A. Buchta;W. H. Shin
  12. J. Am. Ceram. Soc. v.69 Preparation and Sintering of Homogeneous Silicon Nitride Green Compacts T. M. Shaw;B. A. Pethica
  13. J. Am. Ceram. Soc. v.77 Metal-organic Surfactants as Sintering Aids for Silicon Nitride in an Aqueous Medium P. N. Joshi;R. A. McCauley
  14. J. Am. Ceram. Soc. v.79 Pressureless Sintering of Dense Si₃N₄/SiC Composites with Nitrate Additives J. Y. Kim;T. Iseki;T. Yano
  15. J. Ceram. Soc. Japan v.105 Fabrication of Si₃N₄and Si₃N₄/SiC Composites by Pressureless Sintering Using Nitrate as Sintering Additives J. Y. Kim;T. Iseki;T. Yano
  16. J. Ceram. Soc. Japan v.105 Effects of Nitrate Sintering Additives on Pressureless Sintering of Monolithic Si₃N₄and Si₃N₄/10-30 mass% SiC Composites and Their Mechanici properties J. Y. Kim;T. Iseki;T. Yano
  17. J. Ceram. Soc. Japan v.106 Effects of Sintering Method on Densification and Mechanical Properties of Si₃N₄/SiC Composites with Nitrates as Sintering Additives T. Yano;T. Iseki;J. Y. Kim
  18. J. Chem. Soc. Japan. v.8 Transformation of n-Al₂O₃Preperaed by Thermal Decomposition of Al(SO₄)₃·18H₂O and Al(NO₃)₃·9H₂O to α-Al₂O₃and ZnAl₂O₄Formation T. Tsuchida;M. Kondo;R. Furuichi;T. Ishii
  19. Yogyo-Kyokai-Shi v.92 A Conventional Deterination of α-phase Fraction in Si₃N₄ K. Suzuki;Y. Kanno
  20. Progress in Nitrogen Ceramics Microstructure Development in Silicon Nitride H. Knoch;K. A. Schwetz;A. Lipp;F.L. Riley(edited by)
  21. J. Mater. Res. v.4 Fourier Transform Infrared Analysis of Ceramci Powders: Quantitiative Determination of Alpha, Beta, and Amorphous Phase of Silicon Nitride T. K. Trout;J. M. Bellama;F. E. Brinckman;R. A. Faltynek
  22. Surfactants and Interfacial Phenomena M. J. Reson