Effect of Flywheel Weight on Engine Performance for the Small Diesel Engine

Flywheel의 중량(重量)이 소형(小型) 디젤기관(機關)의 성능(性能)에 미치는 영향(影響)

This study was conducted to obtain basic data which affected engine performance of the power tiller being widely used in the rural area. Among the various factors affected engine performance, only flywheel weight was considered as the major factor in this study. Fuel consumption ratio, motoring loss, torque, vibration and mechanical efficiency of the engine tested were measured and analyzed on the four levels of flywheel weight (32.2, 29.7, 26.4, 24.2 kg). The results obtained were as follows: 1. The maximum output of 6 and 7.5 kW engine was 7.43 kW and 7.85 kW respectively. When flywheel weight was reduced from 32.2 kg to 24.2 kg, output power of the engine was increased 0.27 kW in 6 kW engine and increased 0.39 kW in 7.5 kW engine. 2. The fuel consumption ratio was decreased from 300.8 to 296.8 g/kW-hr in 6 kW engine and decreased from 313.6 to 312.8 g/kW-hr in 7.5 kW engine when the flywheel weight was reduced from 32.2 kg to 24.2 kg. 3. The mechanical efficiencies of the engine was increased from 76.1 to 76.8% in 6 kW engine and increased from 76.7 to 77.0% in 7.5 kW engine when the flywheel weight was reduced from 32.2 kg to 24.2 kg. 4. When the flywheel weight was reduced from 32.2 kg to 24.2 kg, a tendency of a little decrease of vibration at X- and Z-axis in 6 kW engine and of a little increase of vibration at Y-axis in 6 kW engine and all directions in 7.5 kW engine was observed. 5. Motoring losses was decreased from 2.33 to l.76 kW in 6 kW engine and decreased from 2.46 to 1.84 kW in 7.5 kW engine when the flywheel weight was reduced from 32.2 kg to 24.2 kg. From the above results and the flywheel weight calculated theoretically, it was recommendable that the flywheel weight should be reduced about 7 kg in 6 kW engine and about 10 kg in 7.5 kW engine, respectively.

우리나라 보급(普及)된 동력경운기(動力耕耘機)에 탑재(搭載)된 6, 7.5kW 수냉식(水冷式) 4 Cycle 디젤 기관(機關)의 성능향상(性能向上), 중량경감(重量經減), 생산비(生産費) 절감(節減)을 도모하고져, 기관(機關) 기획(企劃), 설계시(設計時) 고려할 수 있는 기본(基本) 자료(資料)를 얻기 위하여 동력경운기(動力耕耘機) 탑재용(搭載用) 기관(機關)의 기존(旣存)의 타(他) 부품(部品)은 고정(固定)하고 Flywheel의 중량(重量)만을 32.2, 29.7, 26.4, 24.2kg 등(等)의 4수준(水準)으로 감소(減少)시키면서, 출력(出力), 열과소비율(熱科消費率), Motoring loss, Toque, 진동량(振動量), 열효율(熱效率), 등(等)을 측정(測定) 분석(分析)한 결과(結果)는 다음과 같다. 1. 기관(機關)의 최대(最大) 출력(出力)은 6kW 기관(機關)은 7.43kW, 7.5kW 기관(機關)은 7.85kW이었으며 Flywheel의 중량(重量)을 32.2kg에서 24.2kg으로 감소(減少)시켰을때 6kW 기관(機關)은 7.70kW로 0.27kW의 출력(出力)이 증가(增加)되었고 7.5kW 기관(機關)은 7.85kW에서 8.25kW로 0.39kW의 출력(出力) 향상(向上)이 되었다. 2. Flywheel의 중략(重量)을 감소(減少)시킴으로서 결과소비율(練料消費率)은 6kW 기관(機關)은 300.8g/kW-h에서 296.8g/kW-h로 4.0g/kW-h, 7.5kW 기관(機關)은 313.6g/kW-h로 0.8g/kW-h로 0.8g/kW-h가 감소(減少)하였다. 3. 기관(機關)의 효율(效率)은 Flywheel의 중량(重量)을 32.2kg에서 24.2kg으로 감소(減少)시켰을 때 6kW 기관(機關)은 76.1에서 76.8로 0.7%, 7.5kW 기관(機關)은 76.68에서 77.02kW로 0.34%가 증가(增加)하였다. 4. Flywheel 중량(重量)이 32.2kg에서 24.2kg으로 감소(減少)함에 따라 진동량(振動量)은 6kW 기관(機關)의 경우 X축(軸)및 Z축(軸)에서는 약간 감소(減少)하는 경향(傾向)이 있으며 7.5kW 기관(機關)의 경우 모든 방향(方向)과 6kW 기관(機關)의 Y축(軸)에서는 약간 증가(增加)하는 경향(傾向)이었다. 5. Motoring loss는 flywheel 중량(重量)이 32.2kg 2200 rpm (6/7.5kW)에서는 2.33/2.46kW이었고 24.2kg에서는 1.76/1.84kW로 감소(減少)하였다. 위의 결과(結果)를 종합(綜合)하여 고찰(考察)해 보면, 이론식(理論式)에 의한 Flywheel의 중량(重量) 6kW 기관(機關)이 19.7kg 이었고 7.5kW 기관(機關)은 24.59kW이었으며 실험결과(實驗結果) 7.5kW 기관(機關)은 7kg, 6.0kW 기관(機關)은 10kg 정도 감소(減少)시켜 기관(機關)의 건중량(乾重量)을 감소(減少)시키는 것이 타당한 것으로 인정(認定)된다.