Four-Wheel Tractor Utilization in Korea(II) -Repair and Maintenance-

농용(農用) 트랙터 이용(利用)에 관(關)한 조사연구(調査硏究)(II) -고장(故障) 및 수리실태분석(修理實態分析)-

This survey was conducted to investigate the status of repair and maintenance of 4 wheel tractor for a basic reference to the improvement of quality and proper utilization of tractors. Thirty two counties from eight provinces, except Jeju, were covered in this study in order to investigate annual break-down and repair of tractor in 1980. The analyzed results are summarized as follows; 1. The average number of break-down of large size tractors(47ps) was 5.0 times in a year and it was about twice of that of small size tractors(19-23ps). The break-down frequency per 100 hours of use was 1.11 times in the large size and 0.65 times in the small size tractors. 2. 75.6 percent of total break-down was occured in main body of tractor and 24.4 percent in attachments. In particular, the break-down of plow and rotavator was more than 80 percent of total break-down of the small size tractor attachments. 3. The large size tractors which were occured more than one times of break-down a year was 75 percent and its rate of the small size tractor was 62 percent. But 9 percent of tractor surveyed had more than ten times of break-down in a year 4. The frequency of break-down had a peak in May, and it was directly proportional to the hours of use. 5. The causes of break-down were poor maintenance and operation by 29.8 precent, old parts by 30.2 percent, poor quality of parts by 20.6 percent, poor field condition by 16.3 percent and others by 3.1 percent. 6. Annual number of repair was 5.5 times and among them 55.6 percent was done by shop and 44.4 percent by operator. 7. Total required repair time was 30.6 hours a year in the large size tractor and 19.9 hours in the small size tractor. Average repair time was 3.62 hours a time. 8. Annual repair cost was 278 thousand won in the large size tractor and 70 thousand won in the small size tractor. The repair cost per hour of use was 621 won in the large size and 198 won in the small size tractor. 9. The repair cost rate of tractor(Y) was regulated with tractor age (X) as follow; Y=0.752X In case of the service life of tractor was 10 years, the total repair cost rate was 64 percent.

현재(現在) 수입공급(輸入供給)되고있는 농용(農用)트랙터의 고장수리실태(故障修理實態)를 조사분석(調査分析)하여 트랙터의 국산화(國産化) 및 이용합리화(利用合理化)를 위한 기초자료(基礎資料)로 활용(活用)을 목적(目的)으로 1980년(年) 1년간(年間) 8개도(個道) 32개군(個那)에서 기장조사(記帳調査)한 결과(結果)는 다음과 같다. 가. 대형(大型)트랙터의 연평균고장빈도(年平均故障頻度)는 5.0회(回)/대(臺)이고, 소형(小型)은 2.3회(回)/대(臺)로 대형(大型)이 소형(小型)보다 2배이상(倍以上) 고장(故障)이 많았으며, 이용시간당빈도(利用時間當頻度)는 대형(大型)트랙터가 1. 11회(回)/100hr, 소형(小型)은 0.65회(回)/100hr이었다. 나. 전체고장중(全體故障中), 75.6%는 본체(本體)에서 발생(發生)되었으며 24.4%는 작업기(作業機)에서 발생(發生)되었고, 특(特)히 소형(小型)트랙터 작업기고장중(作業機故障中) 쟁기와 로타베이터 고장(故障)이 80%이상(以上)을 차지하였다. 다. 대형(大型)트랙터의 75%, 소형(小型)의 62%가 연(年) 1회이상(回以上)의 고장(故障)이 있었으며, 10회이상(回以上) 발생(發生)된 경우(境遇)도 9%나 되었다. 라. 월별고장발생분포(月別故障發生分布)는 트랙터이용시간(利用時間)과 비례(比例)하는 경향(傾向)을 나타내어 5월(月)에 가장 고장(故障)이 많았다. 마. 운전자(運轉者)의 연령(年齡)이 많거나 학력수준(學歷水準)이 높을 수록 고장빈도(故障頻度)도 높아서 50대(代) 연령(年齡)에 대졸자(大卒者)가 고장(故障)이 가장 많았다. 바. 고장원인(故障原因)은 운전자과실(運轉者過失)이 29.8%, 부품노후(部品老朽)가 30.2%, 품질불량(品質不量)이 20.6%로 나타났다. 사. 연평균수리회수(年平均修理回數)는 5.5회(回)/대(臺)였고 이중 공장수리(工場修理)가 55.6%였으며 자가수리(自家修理)는 44.4%였다. 아. 대당연간수리시간(憂當年間修理時間)은 대형(大型)트랙터가 30.6시간(時間)이었고, 소형(小型)이 19.9시간(時間)이었으며 수리(修理) 1회당소요시간(回當所要時間)은 평균(平均) 3.62시간(時間)으로 나다났다. 자. 대당연간수리비용(臺當年間修理費用)은 대형(大型)이 278천(千)원, 소형(小型)이 70천(千)원 이었고, 이용시간당수리비용(利用時間當修理費用)는 대형(大型)이 621원, 소형(小型)이 198원이었다. 차. 트랙터 본체(本體)의 수리비계수(修理費係數)(Y)는 사용연수(使用年數)(x)'에 대하여 Y=0.752x의 상관(相關)을 가졌으며 총수리비계수(總修理費係數)는 내구년수(耐久年數)가 10년(年)일때 64%가 되었다.