Residual Stresses in Thick Fabric Composite Rings with Respect to Compaction

압착에 따른 원환체 형상의 두꺼운 직물 복합재 내부의 잔류응력

  • 김종운 (한국과학기술원 기계공학과 대학원) ;
  • 김형근 (국방과학연구소) ;
  • 이대길 (한국과학기술원 기계공학과)
  • Published : 2004.10.01

Abstract

The fabric composite rings for nozzle parts of solid rocket motors should be thick to endure high temperature and pressure of combustion gas. Since the thermal residual stresses developed during manufacturing of the axi-symmetric composite structures increase as the thickness increases and eventually induce failures during storage and operation, the estimation of the residual stresses is indispensable for design and manufacture of the thick composite nozzle parts. In this paper, thick fabric rings made of carbon fabric phenolic composites were fabricated in a hydroclave and in an autoclave using a multi-step pre-compaction process to minimize draping. The residual stresses distributed in the rings were measured by the radial-cut method and it was found that the compaction reduces the residual stresses in the composite ring.

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