• Title, Summary, Keyword: CAE Analysis

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A Web-service Environment for a Model Exchange between CAD and CAE with a XML Neutral Format (XML 중립포맷을 이용한 CAD와 CAE간의 모델 교환 웹서비스 환경 구축)

  • Kim J.U.;Lee S.H.;Chun H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • pp.1326-1331
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    • 2005
  • A product is designed through the collaboration among engineers in several fields such as design, analysis, and manufacturing. These series of functions are performed repeatedly during the design process. An easy access and exchange of the model data is one of the important elements that help to shorten production development time. Especially, the importance of data exchange between CAD and CAE applications is increasing in the field of verification and estimation of the products. However, information and knowledge of model which is generated by a CAD software cannot be transferred by a function of CAE software, as an exchange of product data between CAD and CAE applications. It causes a delay in design analysis and eventually discourages a designer's effort in improving his design. Therefore, we need to integrate a commercial CAD and CAE applications effectively and to use the same interface on a product model obtained in a distributed environment. This paper shows how to implement a model exchange between CAD and CAE by a web-service and how to provide a communication environment among engineers.

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The Delivery Shortening Process of Engineering Service for the Flow Analysis of Plastics Injection Molding (사출성형 유동해석 서비스 납기단축을 위한 프로세스 개발)

  • Lee, Dong-Yoon;Song, Ki-Hyeong;Choi, Young-Jae;Lee, Seok-Woo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • pp.614-619
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    • 2007
  • The importance of simulation of plastic flow in the injection mold is increasing as the parts are more complex, but the small-scale enterprises can't afford to invest for the infra individually. CAE (Computer Aided Engineering) service was naturally born based on these needs. This paper presents the engineering collaboration model between the large and the small/medium enterprises in the field of injection molds. Based on the engineering collaboration hub and CAE service, small-scale enterprises could research the necessary technology and develop the proper products. The analysis results of CAE are provided by the integrated visualization system on the web. This paper also deals with the delivery shorting process of CAE service for electric/electronic parts which should meet the needs of customers as soon as possible.

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A Study on the Structural Optimization for CAD/CAE Integration (CAD/CAE 통합을 위한 구조설계 최적화에 관한 연구)

  • Park, Chang-Kue;Yang, Young-Soon;Ruy, Won-Son;Jang, Beom-Seon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.2
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    • pp.127-134
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    • 2009
  • In product development, CAD and CAE systems taking part in the design process were individually developed. Furthermore, in product development, different divisions and businesses often have heterogeneous CAD/CAE systems and methods for expressing product data, and addressing this heterogeneity creates additional costs and causes longer development periods. To ensure successful collaboration in the design process, it is therefore imperative that different CAD, CAE, and other related systems be managed in an organic and integrated manner from the initial stages of product development. Therefore, this study suggests an integrated CAD/CAE system including optimization in a more effective and integrated manner but also to support interfacing and the collective use of design and analysis tools. To validate the proposed method, a stiffened plate example is taken as an example. It is found that the proposed method could overcome the bottleneck of CAD and CAE such as transferability of data, though CATIA and ANSYS are used at the moment. Besides, carrying out an optimization process during the CAE process is another essential parts for the structural optimization process.

A Study on the Battery Case Injection Molding by CAE Analysis (CAE 해석을 이용한 배터리 케이스 사출성형에 관한 연구)

  • Lee, Young-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.55-61
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    • 2011
  • Battery cases have been made of polypropylene and its warpage is relatively large due to the crystalline characteristic of polypropylene. In this study, the battery case when the injection mold used to improve the Gate by simplifying the process of production cost savings and focus on improving the quality of molding CAE analysis was carried out. The result could be produced in plastic and products of the imbalance in the flow and deformation and to predict reliability of the product will contribute to reduced scrap.

ULTRASIM$^R$ Integrative Simulation Technology on the Development of Automotive Plastic Parts

  • Jae, Hyung-Ho;De Matos, Zeidam Rachib;Kim, Min-Oug;Glaser, Stefan;Wuest, Andreas
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • pp.132-137
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    • 2012
  • To enhance the CAE accuracy, the definition of material behavior is one of key influence on the result. In case of plastic material with fiber reinforcement, the anisotropic material behavior should be taken into account to increase of CAE accuracy. BASF has developed an innovative CAE tool, ULTRASIM$^R$, which is capable of generating material models of thermoplastic materials for structural simulation. ULTRASIM$^R$, not only the glass fiber orientation effect, but also the weld line effect, tensile-compression anisotropy, strain rate effect are combined in a non-linear material law, which will be evaluated in a unique failure criterion, thus resulting in an highly accurate CAE approach.

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Analysis of Fineblanking Forming using CAE (CAE를 이용한 파인블랭킹 성형 해석)

  • Lee, K.Y.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.60-64
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    • 2011
  • Computer-aided engineering (CAE) is the broad usage of computer software to aid in engineering tasks. It includes computer-aided design (CAD), computer-aided analysis (CAA), computer-integrated manufacturing (CIM), computer-aided manufacturing (CAM), material requirements planning (MRP), and computer-aided planning (CAP). In this study, the stress of mold analyzed using CAE technique. Punch loads were same difference between 0.5 % and 1.0 % of clearance, but punch load was decreased according to increasing of clearance. Punch load of pre-piercing process worked a little smaller than piercing process. Therefore, the hole of fine blanking process is also more efficient to manufacture the true size after pre-piercing.

Analysis of Injection Molding Process for CAP Mold (CAP 금형의 사출성형공정에 대한 해석)

  • Shin J. S.;Oh S. R.;Huh Y. M.;Yoon G. S.;Kim Y. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • pp.23-27
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    • 2005
  • Generally, when the injection molds are made in advanced nations, the improvement of a quality and production rate is obtained by using CAE. In this paper, the methodology which is possible to reduce the cycle time of injection molding process is studies by using the cooling analysis with CAE(Moldmax). In case of changing the cooling system design with the analysis result of CAE, the manimum reduction of the cycle time runs into 30 percent. Finally, the average reduction of the cycle time is 17.8 percent.

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A Study on the Design of Door Module PNL Using CAE and Inverse Compensation for Warpage (휨방지를 위한 CAE와 역보정을 이용한 Door Module PNL설계에 관한 연구)

  • Kim, Doo-Tae;Han, Seong-Ryeol
    • Journal of the Korea Society of Die & Mold Engineering
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    • v.12 no.2
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    • pp.27-33
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    • 2018
  • Korea's automobile industry, which has grown rapidly to become the world's fifth-largest automobile producer, To cope with environmental pollution and energy problems in order to prevail competitive edge in global market We are investing a lot of research personnel and costs. Among them, for realizing alternative light weight It is a part of the automobile module system that has achieved the technological development before the breakthrough in the injection molding process in the press process. Door module PNL was the subject of research. The door module PNL is expected to cause warpage before the mold production due to the thin and flat product characteristics and fiber orientation characteristic of the material. In this paper, CAE analysis and reverse correction tool Design. CAE analysis to obtain the results of weld line position, bending position and deformation value Through the correction tool, think3, the original product was modified before the mold production to improve the completeness of the parts. In fiber orientation, the position and size of the cooling channel in the mold, the position and size of the gate, Temperature, pressure, time, and work environment. Compared with the result of CAE analysis, the product that was reverse-corrected by Think3 was manufactured, and injection molding was performed. Injection molding products were tested 24 hours later. 3.5 mm to 7.0 mm, and under the fixed condition, the deviation was from 1.1 mm to 1.5 mm. Unlike the CAE analysis, the deviation of the actual injection pressure and the cooling temperature, the fiber orientation of the material, In order to solve this problem, it is necessary to compare the injection conditions with the database, I knew I had to catch the standard.

Reduction of Birefringence and Weld-Line using Over-Flow in Injection Compression Molding for Optic Lens (광학렌즈의 사출압축성형에서 오버플로우를 이용한 웰드라인과 복굴절 저감)

  • Kong, Ki-Hwan;Lee, Jin-Hyo;Kang, Byung-Ook;Kwak, Tae-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.95-100
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    • 2018
  • This study has focused on the weld-line and birefringence reduction of a plastic optic lens using over and CAE analysis in injection compression molding. A concave lens, which has a thin thickness in the center and a large difference in thickness between the center and the periphery, often causes weld-line defects during injection molding. CAE analysis has been applied to optimize the overflow design in order to reduce the weld-line defects and the polarization defects. To reduce the weld line and birefringence defects, overflow design and application using CAE analysis show that the measured birefringence values of the specimens before the overflow application were 46.8nm and 36.9nm, and the values after the over-flow application were 13.6nm and 14.0nm. From the experimental results, it is confirmed that birefringence is greatly improved when overflow is applied.